When installing PD-Series gas dryers, the following rules apply:
- Sample pressure equal to or greater than purge pressure
- Sample gas pressure not to exceed 80 psig
- Purge gas pressure not to exceed 10 psig
- Temperatures must not exceed 120°C for SA, SS, KS or KA models, and 90°C for PP or PS
- If sample dewpoint is above ambient temperature, inlet of dryer must be heated (contact
factory for details)
- Purge air of -40°C dew point at a flow rate of two to three times sample flow
- Sample and purge air must flow countercurrent to each other
1. STANDARD METHOD
The most efficient way to set up PD-Series dryers is to have sample enter through the 1/4” NPT port and the purge gas enter through the 1/8” NPT port at the opposite end (see Figure 1). Purge gas should be instrument air or other dry gas. If no dry purge air is available, one of the following methods may be used.
2. REFLUX METHOD
The reflux setup, shown in Figure 2, returns dry sample back to the dryer for use as the purge after it has gone through the analyzer. Since this method uses all of the dry sample as the purge gas, only the sample flow required for analysis passes through the dryer. This results in high drying efficiency.
The vacuum on the purge gas should be at least 15” of Hg, with a higher vacuum preferable. This vacuum level is necessary to provide the desired 2:1 purge-to-sample flow ratio based on the actual volumetric flow.
3. SPLIT SAMPLE METHOD
The split sample method, shown in Figure 3, diverts some of the sample from the main stream to be used as the purge gas. More sample passes through the dryer than is required for the analysis, lowering the drying efficiency some- what.
The following equation can be used to determine the purge flow rate required for the split sample method. Any units may be used as long as they are consistent.
NOTE: Pressure units must be in absolute terms.